5轴加工问题

liuyong24

我处理了一段程序，上机加工时加上M128机床要乱跑，不知道是什么原因？请各位大师指点一二。
N7  T0002 M6
N8  M128
# p. I( x6 h' x) z% M/ yN9  G43.4 Z150. H2
N10  A1.6951 B-.8961 S1000 M3
N11  X-1.805 Y3.912 Z149.972
( q7 [1 v# k+ ~+ oN12  X-.371 Z58.295
N13  X-.372
) U0 ?9 S$ k: C6 s1 h$ O, RN14  X.254 Z18.3
1 c5 \: d( f: t5 U" L& \: `4 P+ iN15  G1 G94.1 X.411 Y3.913 Z8.301 F1000.
N16  Z8.299 A-.8294 F6000.
- M/ n; e5 k. RN17  Y3.911 Z8.3 A-2.8903 B-.8962
# x- Q: I- }+ ~8 x9 k( ZN18  Y3.913 Z8.301 A-4.949 B-.8961
N19  Y3.911 Z8.3 A-6.843 B-.8962
$ q: z  i3 G" R+ {% s7 y3 E% @/ qN20  Y3.913 Z8.299 A-8.7351 B-.8961
N21  Y3.909 Z8.3 A-11.3385 B-.8962
* _" }  C/ o/ @  ~' o; c) fN22  Y3.913 Z8.301 A-13.9386 B-.8961
; |/ H5 q8 d. D4 i9 S( SN23  Y3.91 Z8.303 A-16.0848 B-.8962
N24  Y3.912 Z8.302 A-18.2288 B-.8961
5 U) S3 H9 y  O% }9 t' O/ W0 sN25  Y3.909 A-20.7347 B-.8962
1 ?: [8 b7 J. H% }+ ?N26  Y3.913 Z8.299 A-23.2375 B-.8961
N27  Y3.909 Z8.301 A-25.5817 B-.8962
N28  Y3.912 Z8.3 A-27.9231 B-.8961
N29  Y3.91 Z8.301 A-30.1411 B-.8962
N30  Y3.913 A-32.3565 B-.8961
N31  Y3.911 Z8.302 A-34.3094 B-.8962
* z1 n. X( F0 m: d3 v% UN32  Y3.913 Z8.3 A-36.2603 B-.8961
N33  Y3.909 Z8.302 A-38.8277 B-.8962
! s4 W9 F% B& A- x" N% l) b" xN34  Y3.913 Z8.299 A-41.3918 B-.8961
) r4 U7 A  G. G' I+ KN35  Y3.91 Z8.301 A-43.8617 B-.8962
N36  Y3.913 Z8.299 A-46.3284 B-.8961
N37  Y3.909 Z8.301 A-48.8009 B-.8962
N38  Y3.912 Z8.299 A-51.2703 B-.8961
N39  Y3.909 Z8.301 A-53.7244 B-.8962
N40  Y3.913 Z8.3 A-56.1755 B-.8961
N41  Y3.909 A-58.5923 B-.8962
2 b/ u# I) S# r: B5 y, NN42  Y3.913 Z8.301 A-61.0062 B-.8961
N43  Y3.91 Z8.302 A-63.4231 B-.8962
N44  Y3.912 Z8.3 A-65.837 B-.8961
- O, [" W9 K( y" m$ M. CN45  Y3.909 Z8.301 A-68.2911 B-.8962
3 U% O: ~$ p8 O- @N46  Y3.912 Z8.3 A-70.7421 B-.8961
N47  Y3.909 Z8.299 A-73.2146 B-.8962
N48  Y3.912 Z8.3 A-75.6841 B-.8961
% J$ X0 C3 \4 u6 w" HN49  Y3.909 A-78.1539 B-.8962
7 h1 ~  K! E0 N" C/ A2 ~5 t9 RN50  Y3.913 A-80.6207 B-.8961
N51  Y3.909 A-83.1881 B-.8962
N52  Y3.913 Z8.301 A-85.7522 B-.8961
N53  Y3.911 Z8.3 A-87.7051 B-.8962
N54  Y3.912 Z8.301 A-89.6559 B-.8961
N55  Y3.91 Z8.303 A-91.8739 B-.8962
% u/ M7 S3 \( X) H. eN56  Y3.913 Z8.302 A-94.0893 B-.8961
* q7 \0 d; ~# D4 X* t6 n( r3 eN57  Y3.91 A-96.4335 B-.8962
/ S0 Z9 k+ |% {( T2 _' Y$ yN58  Y3.913 Z8.3 A-98.775 B-.8961
0 S. j# C. s2 }4 {5 i: jN59  Y3.909 Z8.302 A-101.2809 B-.8962
  R! h  ?8 _. V' a* C# o/ K' |3 RN60  Y3.912 Z8.301 A-103.7836 B-.8961
N61  Y3.91 Z8.302 A-105.9299 B-.8962
N62  Y3.913 A-108.0739 B-.8961
N63  Y3.908 A-110.6773 B-.8962
8 M. n( r8 ~, s9 l3 l& lN64  Y3.912 Z8.299 A-113.2774 B-.8961
$ |+ {" ~9 v1 L. YN65  Y3.91 Z8.301 A-115.1713 B-.8962
N66  Y3.913 Z8.3 A-117.0634 B-.8961
N67  Y3.91 A-119.1243 B-.8962
6 s+ [( D5 z  P! r: T- [' J  z6 |6 XN68  Y3.912 Z8.299 A-121.1831 B-.8961
N69  Y3.911 Z8.3 A-122.8848
" Y( g1 k- u. J0 cN70  Y3.913 Z8.302 A-124.585
N71  Y3.911 Z8.301 A-126.4419 B-.8962
N72  Y3.912 Z8.299 A-128.2971 B-.8961
+ D8 P. ]2 y8 h! X7 O, {# O6 ^N73  Y3.911 Z8.3 A-130.3537 B-.8962
N74  Y3.913 Z8.301 A-132.4082 B-.8961
( G/ W3 N1 ^5 T) h3 n7 l5 vN75  Y3.91 Z8.3 A-134.7161 B-.8962
9 t2 Q) c9 p% Q) _N76  Y3.913 A-137.0213 B-.8961
& D. P" j8 n% eN77  Y3.911 Z8.302 A-138.8959 B-.8962
N78  Y3.912 Z8.299 A-140.7688 B-.8961
0 R: }+ B, w5 Y) A$ HN79  Y3.91 Z8.302 A-142.8109 B-.8962
7 U' \( b* K  f5 ^6 j8 hN80  Y3.913 Z8.299 A-144.8509 B-.8961
0 h0 M* N& t7 i4 S' WN81  Y3.91 Z8.303 A-147.032 B-.8962
* F' V& n# `% G/ y9 cN82  Y3.913 Z8.3 A-149.2107 B-.8961
$ s: Y; B$ d% I! hN83  Y3.91 A-151.4317 B-.8962
9 h  N* r7 w- g& F, eN84  Y3.913 A-153.6502 B-.8961
# J& d/ ]3 \8 r9 \+ Q/ rN85  Y3.911 Z8.301 A-155.3366
" V' j4 q* e; j: G$ t7 b/ dN86  Y3.912 Z8.3 A-157.0215
N87  Y3.91 Z8.301 A-159.3944 B-.8962
. v9 p% u5 O% c* X: K" AN88  Y3.913 Z8.3 A-161.7646 B-.8961
N89  Y3.91 A-163.9073 B-.8962
3 w4 f6 c5 v4 v' B- UN90  Y3.913 Z8.301 A-166.0478 B-.8961
N91  Y3.91 Z8.302 A-168.3475 B-.8962
8 i4 m7 M+ c( _: B2 j7 C- LN92  Y3.913 Z8.3 A-170.6445 B-.8961
N93  Y3.91 Z8.301 A-172.6953 B-.8962
$ ]0 k; u0 y6 T5 m' r# sN94  Y3.913 Z8.3 A-174.7439 B-.8961
N95  A-177.2535
N96  Z8.301 A-179.9785
- u- \, ^- t2 yN97  Y3.909 A-182.4716 B-.8962
N98  Y3.913 A-184.9616 B-.8961
N99  Y3.909 Z8.302 A-187.2141 B-.8962
. X" U: {2 X6 W( R; EN100  Y3.913 Z8.3 A-189.4641 B-.8961
: l# }# f6 X- T2 }5 z( `N101  Y3.91 A-191.5361 B-.8962
N102  Y3.912 A-193.6059 B-.8961
N103  Y3.909 Z8.302 A-196.1531 B-.8962
* h8 f8 y9 @) q. y' D; o! c: FN104  Y3.912 Z8.3 A-198.697 B-.8961
% \0 W+ ~' v, V: }+ @5 iN105  Y3.909 A-200.9137 B-.8962
1 T! L0 R2 z- U- _, \1 V) RN106  Y3.912 Z8.299 A-203.1279 B-.8961
4 p: N, L% N, s. F& P2 p6 R4 dN107  Y3.91 Z8.3 A-205.2166 B-.8962
: }( K' C2 [0 q: E: {' jN108  Y3.913 Z8.299 A-207.3031 B-.8961
5 H  w4 L% U& [  Q  yN109  Y3.909 Z8.302 A-209.6467 B-.8962
6 |$ ]3 G5 D( N2 S3 oN110  Y3.912 Z8.303 A-211.9874 B-.8961
N111  Y3.909 Z8.302 A-214.2189 B-.8962
N112  Y3.912 Z8.3 A-216.4478 B-.8961
N113  Y3.91 Z8.303 A-218.6053 B-.8962
N114  Y3.913 Z8.301 A-220.7605 B-.8961
N115  Y3.91 A-222.8755 B-.8962
3 z# a8 R, P, l: UN116  Y3.913 Z8.302 A-224.9883 B-.8961
N117  Y3.91 Z8.301 A-227.0461 B-.8962
, @  w6 `: z2 \N118  Y3.912 A-229.1018 B-.8961
N119  Y3.91 Z8.3 A-231.1157 B-.8962
5 p, }, o& W- q- ^& `# MN120  Y3.913 A-233.1276 B-.8961
8 [; m/ v2 h/ c6 ^# `5 {N121  Z8.301 A-235.7744
N122  Z8.3 A-238.3985
N123  A-241.0058
N124  Z8.301 A-243.6131
3 F& w) v1 G8 j. {! DN125  Y3.912 Z8.3 A-246.2373
' ?8 m6 J7 g0 f% Y* v. X6 zN126  Y3.913 A-248.884
) h! S2 e1 @8 Z4 `4 k$ f; i6 oN127  Y3.911 Z8.302 A-250.8979 B-.8962
6 `, ^5 V% ?& D/ n6 G& ^N128  Y3.913 Z8.298 A-252.9098 B-.8961
  w; s, A: Q& O8 \' F" g6 E# {) nN129  Y3.911 Z8.301 A-254.9676 B-.8962
( Q" o6 s3 C! V4 b( KN130  Y3.913 A-257.0233 B-.8961
N131  Y3.911 Z8.303 A-259.1383 B-.8962
* f- z+ \% F+ ]) ]6 PN132  Y3.913 Z8.3 A-261.2511 B-.8961
N133  Y3.91 A-263.4086 B-.8962
N134  Y3.913 Z8.301 A-265.5638 B-.8961
6 c9 |, e$ n; p2 A( K' k( `0 F. rN135  Y3.91 Z8.3 A-267.7953 B-.8962
8 S9 C! w0 e7 U7 g* oN136  Y3.913 Z8.298 A-270.0242 B-.8961
N137  Y3.909 Z8.301 A-272.3677 B-.8962
8 E, ?" l7 E  s! W7 v0 ]  p$ [N138  Y3.913 Z8.3 A-274.7085 B-.8961
N139  Y3.91 Z8.301 A-276.7972 B-.8962
, O+ n  G$ [% D/ m1 G& n' n6 }% aN140  Y3.913 Z8.299 A-278.8837 B-.8961
# w9 y/ I8 g/ I- c+ R

liuyong24

取消M128后，感觉是对的。但是没有办法自动补偿刀具长度呢

80597690

应该取消工作平面定义先.
给个程序头尾给你参考.
. o$ ^3 S! d$ B% e/ k1 Z
0 BEGIN PGM 0010 MM
1 CYCL DEF 247 DATUM SETTING Q339=+1
2 BLK FORM 0.1 Z X-187.5 Y-187.5 Z-100
. v5 f; n6 _  }3 BLK FORM 0.2 X+187.5 Y+187.5 Z+15
% s7 h" r5 r0 C$ q7 @" a% I; l; o4 CYCL DEF 7.0 DATUM SHIFT
5 |0 b4 l2 Q8 X  }: o5 CYCL DEF 7.1 X+0
6 CYCL DEF 7.2 Y+0
  _! L  P* r3 v7 Q" R$ Y: l+ X+ q7 CYCL DEF 7.3 Z+0
8 CYCL DEF 19.0 WORKING PLANE
& t5 Z/ E" ?" b. c+ k% A8 q9 CYCL DEF 19.1 B+0 C+0
' U" J4 w3 ^; B8 w7 |; o6 D* M( l10 CYCL DEF 19.0 WORKING PLANE
11 CYCL DEF 19.1
12 M129
( ]. Z. _. w: A) ?' u13 M127
6 t. \  }# e& c0 g+ S' a14  M16 M11
0 v* O1 n* e9 O5 s0 K) w15 ;(DIAMETER: +6 CORNER RADIUS: +3)
5 n* r1 J/ k/ W16 ;(TOOL COMMENT: 无注释)
4 ], k1 t0 H- Q0 S17 * - R3 D=+6 L+30
18 TOOL CALL 2 Z S12000
! l7 b  T0 J  u! o% w% Q1 o19 M03
) v9 U" T% T* t2 M% ?$ i# Q, m20 M140 MB MAX F10000
9 i$ {; Q: x+ n0 h1 i7 ^21 L X+0 Y+0 R0 F10000 M92
% v/ F( x/ s. s- ?  Z22 L B+0 C+0 F2000 M92
, h! o( l/ D  I) }23 ;(PROCEDURE: 五轴加工-航空铣 #15: 无文本)
24 L B-5.367 C+70.916 FMAX M126 ; SHORTEST PATH TRAVERSE ON
2 c. M9 D- a9 R. A' m8 c/ K1 p+ Q+ |# M25 L B-10.734 C+141.832 FMAX M126 ; SHORTEST PATH TRAVERSE ON
26 CYCL DEF 19.0 WORKING PLANE
1 ^  S" G% _( ?$ B0 v$ _* v: {27 CYCL DEF 19.1 B-10.734 C+141.832
28 L B+Q121 C+Q122 R0 F2000
2 f  H& S2 A& }" M0 n29 L X+1.419 Y-2.149 FMAX
& b) S# T% @& e# O30 L Z+25.02 FMAX
31 CYCL DEF 19.0 WORKING PLANE
32 CYCL DEF 19.1 B+0 C+0
33 CYCL DEF 19.0 WORKING PLANE
34 CYCL DEF 19.1
35 M128
: c6 p; U" g. S36 L X+3.539 Y-.298 Z+20.284 FMAX
37 L X+.757 Y+1.888 Z+1.616 FMAX
38 L X+.61 Y+2.004 Z+.634 F2500.
' p1 C: k' h- n( K7 m39 L X+.601 Y+2.005 Z+.582
. G- W+ ?; S+ Z! g, s40 L X+.585 Y+2.001 Z+.52
4 N. a: ^0 J0 w; V/ W# K0 t8 F41 L X+.567 Y+1.99 Z+.458
2 _$ d* L% j, L  G! K3 f1 @42 L X+.544 Y+1.971 Z+.398
: f% w8 w& }" z, h. X/ I+ w/ q43 L X+.519 Y+1.946 Z+.338
) A4 C6 m. j8 \: o1 t44 L X+.49 Y+1.914 Z+.279
! g. H7 x8 ^' u. }+ [) R8 L45 L X+.458 Y+1.875 Z+.222
46 L X+.423 Y+1.829 Z+.166
47 L X+.385 Y+1.777 Z+.113
48 L X+.344 Y+1.719 Z+.061
3 n& m% m! i  v+ q/ w49 L X+.3 Y+1.655 Z+.012
! Z$ V$ d8 M" {50 L X+.254 Y+1.585 Z-.035
51 L X+.206 Y+1.509 Z-.079
52 L X+.156 Y+1.429 Z-.12
53 L X+.104 Y+1.344 Z-.158
54 L X+.05 Y+1.254 Z-.193
55 L X-.005 Y+1.16 Z-.225
56 L X-.061 Y+1.062 Z-.253
3 F3 S& X9 G, {( p5 z% h4 c57 L X-.118 Y+.962 Z-.278
8 i' e' U, b  [# r2 R58 L X-.176 Y+.858 Z-.299
59 L X-.235 Y+.751 Z-.316
5 A8 @& Q# b4 U. ?! `; T! N60 L X-.294 Y+.643 Z-.33
! a" V0 v" ?0 G2 b61 L X-.352 Y+.533 Z-.339
62 L X-.411 Y+.421 Z-.345
3 f( Z. W8 {5 y63 L X-.47 Y+.309 Z-.348
64 L X-.483 Y+.282 B-10.723 C+144.917
/ }/ v% i/ i& \- S, @  n) e65 L X-.497 Y+.255 Z-.347 B-10.742 C+148.001
  O4 e# p8 ~3 ?# Z% I66 L X-.509 Y+.223 Z-.348 B-10.672 C+151.486
5 x  R# t3 c( i67 L X-.52 Y+.191 B-10.642 C+155.005
/ j6 Q& A7 @- A5 T) K0 M68 L X-.531 Y+.159 B-10.651 C+158.529
* M8 _4 y1 p. H9 `9 Z69 L X-.54 Y+.126 B-10.642 C+162.051
70 L X-.548 Y+.093 B-10.671 C+165.567
71 L X-.556 Y+.06 Z-.347 B-10.74 C+169.05
72 L Y+.026 Z-.348 B-10.672 C+172.505
73 L X-.555 Y-.008 B-10.641 C+175.992
74 L X-.554 Y-.042 B-10.65 C+179.486
$ Y5 @' P9 D6 r! v( w75 L X-.551 Y-.075 B-10.64 C+182.977
76 L X-.547 Y-.109 B-10.669 C+186.463
1 c+ H* p2 h$ K7 s$ F( P* Y77 L X-.543 Y-.143 B-10.736 C+189.917
6 U8 i+ G$ {' `3 L% }) I" S78 L X-.53 Y-.174 B-10.667 C+193.402
3 i/ J# Q( U+ w7 o' M* M$ n. l79 L X-.517 Y-.206 B-10.637 C+196.92

************************ 分割线 **************************************

137850 L X-15.098 Y-1.217
137851 L X-15.106 Y-1.341
137852 L X-15.118 Y-1.464
137853 L X-15.133 Y-1.583
+ W  u1 [* M1 I9 l" I  O137854 L X-15.153 Y-1.7
137855 L X-15.176 Y-1.814
# c0 e6 \8 d5 Z& |137856 L X-15.203 Y-1.924
137857 L X-15.233 Y-2.03
137858 L X-15.267 Y-2.132
137859 L X-15.304 Y-2.228
137860 L X-15.345 Y-2.319
. c9 ~' ]! k5 K137861 L X-15.388 Y-2.405
137862 L X-15.435 Y-2.484
137863 L X-15.484 Y-2.557
137864 L X-15.535 Y-2.623
137865 L X-15.589 Y-2.683
137866 L X-15.644 Y-2.735
137867 L X-15.702 Y-2.78
137868 L X-15.761 Y-2.817
137869 L X-15.821 Y-2.846
137870 L X-15.883 Y-2.868
137871 L X-15.945 Y-2.882
137872 L X-15.998 Y-2.887
0 j! A# b. C1 Z6 `# k137873 L X-25.326 Y-6.491
137874 L X-34.654 Y-10.095 FMAX
137875 L X-41.003 Y-11.945 Z-51.001 FMAX
137876 M05
137877 M09
9 f- {* [- |8 C3 T137878 M129
  h# H* w1 s& Q/ r% K( s& j137879 CYCL DEF 7.0 DATUM SHIFT
137880 CYCL DEF 7.1 X+0
137881 CYCL DEF 7.2 Y+0
" c. ^4 j8 |9 Z2 v( g7 I2 C6 e137882 CYCL DEF 7.3 Z+0
137883 CYCL DEF 19.0 WORKING PLANE
2 ]7 w  d5 ~7 `1 H# O& L137884 CYCL DEF 19.1 B+0 C+0
137885 CYCL DEF 19.0 WORKING PLANE
137886 CYCL DEF 19.1
137887 M140 MB MAX F10000
6 F+ q) s7 `* h8 E" q$ y137888 L X+0 Y+0 R0 F10000 M92
. y. V) a, m5 R  ]: J137889 L B+0 C+0 F2000 M92
137890 M30
. o7 T: t: C/ H5 |0 K0 z137891 END PGM 0010 MM
, B) ^/ P# \4 l

liuyong24

80597690 发表于 2013-11-14 11:20 static/image/common/back.gif
  \3 E* m$ D3 ]3 }0 j应该取消工作平面定义先.
$ A  z7 t! c# V8 W" [4 p给个程序头尾给你参考.

我用的是四轴（A）加主轴偏摆（B）。
" Y- R% M: g, H: E! b请问你是用GPP2处理的吗

密密麻麻

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4 E4 w' J6 d/ [$ a

80597690

liuyong24 发表于 2013-11-14 15:58 static/image/common/back.gif
- N1 L/ i% J0 {: j, ?我用的是四轴（A）加主轴偏摆（B）。
请问你是用GPP2处理的吗

什么轴不重要.
看你的程序里面有G43.4,这是fanuc的FULL RTCP代码.
$ Z4 V! B" `  y, ~0 k, a海德汉的是M128.
你不妨把G43.4改成M128试试看是否可行.

liuyong24

我机床要求M128和G43.3一起用才行呢。

liuyong24

还是不行呢