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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)+ x; S# D- L6 J1 Q" O1 R
绝对正版,全英文的.
A! n; X p0 R) ATDS-10S Top Drive Drilling System Service Manual
0 K- G V# Q( s! x3 L1 X8 B' D" K8 R0 ~Contents" d; X: u9 W! E& ?
Book 1 – Description, Installation and Operation
! D6 W/ U4 P) y5 [4 W; ?0 r2 ]7 F- S: m
Book 2 – Maintenance and Troubleshooting
$ v" k( L1 n# B- KPreface$ {- }0 C) y ^( ?. c$ R. V. }; O
Manual conventions............................................................ 7% w9 V7 f( X1 G/ ?# b- V% V3 t @% w9 m
Safety information .............................................................. 7
; k- o% a+ s/ i6 z% Q7 bDirectional references ......................................................... 8
7 o/ [) ?, K( G" C0 rIllustrations ......................................................................... 8
* g5 v9 Y8 a5 `" W( l2 }8 wManual layout..................................................................... 8! ~7 M1 c* S, B. j' x
Varco service centers ........................................................... 8
7 R3 ^- Y& \" T" b: i# ^Chapter 1 Introduction" } Y( g; n$ ?, B) R) n" L
Precautions ......................................................................... 9
! k- }5 ]. z4 p' C1 R" IChapter 2 Maintenance schedules* q1 |$ ?) H+ O' U
Inspection schedules ......................................................... 11
7 ^9 y O$ s$ ULubrication schedule ......................................................... 13& f' y7 |% s/ n# F" r
Lubricant specifications .................................................... 14
0 j( z7 {6 f0 ^! j- I& d+ L* {" JSelecting a lubricating/hydraulic oil ............................ 147 z" U4 p0 v. i, G' K7 G2 ]% A( k
Selecting a lubricant .................................................... 15: G. z5 S, A, F/ R2 w6 c
Chapter 3 Inspection
4 u8 N# z$ G' m* P3 m- LInspecting hardware and fittings ....................................... 17
+ n$ `5 _) [6 X9 F' GInspecting the AC drilling motor brakes ........................... 182 K Z! }, B6 A. A
Inspecting the AC drilling motor louvers .......................... 18
* l2 e5 `( [# w( V# rInspecting the wash pipe assembly .................................... 187 `) V+ `$ B- ?& s0 W$ }% o
Inspecting the upper stem liner ......................................... 192 d) G5 T# ^8 v2 E0 g8 t/ N
Inspecting main shaft end play .......................................... 21
3 I. x! ^/ K3 n5 F: n2 qInspecting the gearbox oil level ......................................... 22
+ C8 L( n% X0 [8 h8 rInspecting the guide beam ................................................ 22
+ e+ Y$ i9 H6 ~Inspecting the IBOPs ........................................................ 22
* c/ `4 L( r8 G! v9 h; `% z' e bInspecting the pipehandler ................................................ 23! a. E8 T$ v6 a d! m- j" z
Nondestructive Examination (NDE) ................................ 241 f" c! i+ p9 v. D6 r5 H, t
Inspecting the elevator link eyes .................................. 24
& o* G, c" z+ a0 c$ r! J3 K iInspecting the drive stem ............................................ 26( L- [! [% w' v% I3 q
Magnetic particle inspection (MPI) ............................ 27/ b, u! L# N- \8 O
Ultrasonic inspection .................................................. 287 F$ } J6 j6 @8 d% u' [! N- B' z
Inspecting the hydraulic system ........................................ 29
# z, `- {; t0 V5 \4 [Inspecting the electrical system ......................................... 29, \9 k. _+ O7 k: |; k6 g
9 n1 l4 [% n8 _# h0 b% F( g OChapter 4 Lubrication
$ L* V+ V$ r9 H6 W. r7 B1 ~2 iIntroduction ..................................................................... 31( |: W' C# Z* B6 _
Lubricating the AC blower motor bearings ....................... 32* p+ F e" M+ m+ @: z9 }: C9 q. x
Lubricating the hydraulic pump AC motor ....................... 32
7 j0 F9 y% Y0 u' g6 _; DLubricating the AC drilling motor bearings ...................... 32
r0 t9 j, @/ u( q2 R5 ^Lubricating the wash pipe assembly .................................. 348 D% R( n8 _0 t& ]! g% r
Lubricating the upper main body oil seals ......................... 35
3 c* p2 U! x3 T: p; g" RReplacing the gearbox oil .................................................. 35
2 u# U6 g9 k& {5 g/ K; A, LInitial oil change ......................................................... 35; f, v! m( }6 @0 l( b$ ] |( B
Oil capacity................................................................. 35
, z: T" v" G7 X2 OReplacing the gearbox oil filter .......................................... 36
# h% U$ w( i7 Q5 kLubricating the carriage and guide beam ........................... 36
@. l% H C6 g/ K( O+ c6 Y5 @Lubricating the rotating link adapter ................................. 366 Z) t- m7 E) }! @0 l3 O
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
! j* B* |& |" V0 `Lubricating the elevator support and( J3 Q. P J& z, I/ H- z8 l
master bushing wear guide ................................................ 38; @* h3 R& Q' h% n
Lubricating the wireline adapter ........................................ 38
+ r* R" p: H0 R) S, U0 ~Lubricating the IBOP actuator yoke ................................. 398 [/ v9 ~8 P6 F0 ?5 Z6 \2 n7 r3 ^
Lubricating the IBOP actuator crank ................................ 40
; q4 F7 H; l( X/ eLubricating the torque arrestor tubes and" a; i* N8 s; S' W
clamp cylinder gate ........................................................... 41* E) H% J" s, j
Chapter 5 Maintenance+ b% c! g; W9 c- z4 O& Q [
General hydraulic system maintenance.............................. 43
3 @- {: t: y' ] [% C. D7 r4 bStart-up procedure ...................................................... 44
0 M; C: f8 d( @* [. ~$ D; ?5 B2 |Accumulator maintenance ................................................ 44& e" I/ J8 s7 S9 }. O8 d* w7 L0 B
Chapter 6 Troubleshooting
3 ~4 T# `. C$ {! n+ Y, E- YTroubleshooting the AC drilling motor ............................ 45
# s! E. h( b8 F4 F' `8 n8 ETroubleshooting the AC blower motor ............................. 46' ~/ A+ A- n, t" k. Q
Troubleshooting the hydraulic system ............................... 47, P. e( S" G3 |# k
Troubleshooting the AC$ g; ~3 D+ O" m, Q( t
drilling motor brakes ......................................................... 515 S- d& w7 `5 O
Troubleshooting the rotating link adapter3 w, b- N, o" D
(rotating head) motor ....................................................... 52- I+ a9 ]9 E3 `3 W- K- k# P; q
Operation ................................................................... 52
- h. M4 J& p' Z" ?System test .................................................................. 52
# V, [3 B) K1 R( _! W7 t, bTroubleshooting the IBOP actuator cylinder .................... 54
+ d& g5 c! c C1 Y, M B0 sOperation ................................................................... 54
' X/ {! B @% Q4 HSystem test .................................................................. 55* ]$ q" U, `/ k: ^) j9 A& P0 o) x
/ s! M+ T" o3 x d' g
Troubleshooting the shot pin cylinder
, X8 s7 i9 J, B2 Zand clamp cylinder ............................................................ 57' V/ ^6 o t6 O6 c: {* t
Operation ................................................................... 57; A) v& r t- e; b8 g
System test .................................................................. 589 h/ P4 c% s- I! [& k
Troubleshooting the counterbalance system ...................... 60( m$ ~7 K" q/ P) t0 f1 v
Counterbalance testing ............................................... 613 `2 N; m9 W T8 M. J
Stand jump testing ...................................................... 623 w( d" N9 @! [ _: D3 ~1 V
Troubleshooting the hydraulic power unit (HPU)
' ?/ U# H- _$ {and reservoir ..................................................................... 64
1 c- s: I! E k- cOperation ................................................................... 64! Q1 N: r$ ], R& h
System test .................................................................. 64
& I2 i2 P& [5 [ @8 tChapter 7 Disassembly and assembly7 o- T* B, |+ z6 T+ k) l a) [
Precautions ....................................................................... 67
* U: o% h( L6 o- WPH-55 Pipehandler ........................................................... 69# s: w" q! G' {, t3 ?9 b P$ I6 p
Disassembling the PH-55 Pipehandler ........................ 69- b5 d+ A% ~! y' c' [ |( {
Assembling the PH-55 Pipehandler ............................ 719 l1 m4 R5 @& L3 h/ R, k2 A) ?
Rotating link adapter ........................................................ 72# V3 R7 r% q7 y1 v" }* J
Disassembling the rotating link adapter assembly ........ 72- V' G3 J+ i3 o7 P% [+ V
Assembling the rotating link adapter assembly ............ 735 Q" Q6 [- v' O" d0 z# E- D, j
Transmission/motor housing ............................................ 75
, D4 _ T( u$ A; n* F# J0 T0 `Removing the transmission/motor housing ................. 750 T C4 a4 f" J% j
Installing the transmission/motor housing .................. 75" s: G# O- d9 ?9 b" k3 |
Disassembling the transmission/motor housing .......... 76
L+ P e" m' mRemoving the bonnet and wash pipe .................... 76
7 `3 n. h5 W, Y4 o1 |; J+ b9 mRemoving the upper bearing retainer plate .................. 773 q! s6 L( d+ m4 G2 z7 P
Removing the AC drilling motor .......................... 77* o0 b5 i3 D: p# [8 H1 x
Removing transmission components ..................... 78
+ j& [5 [ l0 e6 c' x, m) }) }Assembling the transmission/
. F7 I" N/ t5 u' {* umotor housing ............................................................ 81( s% }8 ?, b5 ~
Assembling the main body .................................... 81
" \) t: D4 Q/ H: p! n4 ^, iAssembling the main shaft .................................... 82
6 h3 X0 v+ J2 u% I3 oAssembling the gears to the main body ................. 842 p$ y# U: w; I$ E6 r+ J
Installing the AC drilling motor ............................ 87
' w' i) F1 G3 z, s, aInstalling the upper bearing retainer plate ............. 894 Q/ V5 L' C! M$ A6 b* E. p- I
Installing the wash pipe......................................... 91
9 Z8 ]; m" m0 FChecking the gear train backlash ........................... 91
* Z) ~0 L8 b$ j- M" NAC drilling motor disassembly/assembly ........................... 92
* r0 a1 `7 F* ], f$ ], LAC drilling motor disassembly .................................... 928 L9 e1 @0 j/ E. z% d, J' M
AC drilling motor assembly ........................................ 94
3 G5 [& `* D& pReplacing the safety wiring ............................................... 96
! j! Y- I6 A/ lSafety wiring tips ........................................................ 98 |
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发表于 2007-6-8 22:13:30
