|
|
楼主 |
发表于 2007-6-12 17:40:34
|
显示全部楼层
来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)7 X3 v+ v5 i. n7 ]4 O F* u
绝对正版,全英文的.
- J2 m5 F7 m' I* e; a5 E. N6 r7 H) aTDS-10S Top Drive Drilling System Service Manual
* K0 w( q4 O& u, S6 G2 cContents
: U" ]- o2 g9 k& ~2 s2 jBook 1 – Description, Installation and Operation- z q# w9 s- f- t
5 [/ Z, {5 E5 o1 Y6 C# I* R
Book 2 – Maintenance and Troubleshooting5 X* y' c1 I- @4 ]6 ^5 w8 E
Preface
% V+ s8 e% ?. C4 H( y7 K- \4 @Manual conventions............................................................ 7
" |: l6 b0 Q S+ |& N1 D: f# U( cSafety information .............................................................. 7
0 K) [$ k. G* _) O3 E( k YDirectional references ......................................................... 8+ J3 k2 q$ A' U/ j' F; g
Illustrations ......................................................................... 82 S, F# x( P+ h1 r7 K* b
Manual layout..................................................................... 8
+ Q+ A8 ], H1 E) G" ~. S9 B. ?1 L; ]Varco service centers ........................................................... 88 U; X$ ]5 x% q3 c' p; q1 M7 l: h+ @7 G
Chapter 1 Introduction) K- ~" [! {3 s2 x3 j9 Y
Precautions ......................................................................... 99 e( m* x; |, B/ Y+ k) \
Chapter 2 Maintenance schedules
- [# C A: m( ~3 D9 k6 h" |Inspection schedules ......................................................... 11: `2 k& x# i) k# |7 e
Lubrication schedule ......................................................... 13) O( |6 ], F! F! m3 W
Lubricant specifications .................................................... 14. v* e6 R9 H) I1 L' m
Selecting a lubricating/hydraulic oil ............................ 14. J2 o1 i( ^! E/ @) \! r
Selecting a lubricant .................................................... 15; `' T* K0 m2 l1 t0 U& D
Chapter 3 Inspection
7 e+ h. d" m" u! SInspecting hardware and fittings ....................................... 17
+ K0 |; g, X7 I' S/ w2 D" z5 S- fInspecting the AC drilling motor brakes ........................... 18
% S/ K( w* a$ [* ~$ g: U( v: X XInspecting the AC drilling motor louvers .......................... 18
9 V1 P' |+ H1 @& RInspecting the wash pipe assembly .................................... 18
- P- m* L* o7 G5 y0 sInspecting the upper stem liner ......................................... 19- R9 n' \+ u7 ^& m2 X. p/ U5 R+ b& z
Inspecting main shaft end play .......................................... 21
! V8 B. r! I2 W2 L; S2 ]Inspecting the gearbox oil level ......................................... 22. R$ T) H3 a" r# H7 _9 n
Inspecting the guide beam ................................................ 22$ ?' p0 b3 ~' B: ~
Inspecting the IBOPs ........................................................ 22
$ U! l0 n* H! K4 ]8 HInspecting the pipehandler ................................................ 23
# @2 [6 T6 s, s- V* B7 p' b* e- Z0 SNondestructive Examination (NDE) ................................ 24: C. X& j; p8 n I7 I; S* w3 @
Inspecting the elevator link eyes .................................. 24/ y' e: R8 I, P4 Z* L; P
Inspecting the drive stem ............................................ 26
! |: C) T0 K0 u# C) m& e2 VMagnetic particle inspection (MPI) ............................ 27
' |. c' J. {+ {) w( n# w* {% I* HUltrasonic inspection .................................................. 28
: B$ f' I& i: u& I9 f+ |: [Inspecting the hydraulic system ........................................ 29: C3 v2 T! V5 O- P( J
Inspecting the electrical system ......................................... 298 A/ c# Z. K& x0 |3 v. D5 g! c
. C/ _- q" N2 M/ c4 j' y
Chapter 4 Lubrication
( {3 I, J3 B; wIntroduction ..................................................................... 31
1 |5 J% N$ y0 v2 G/ kLubricating the AC blower motor bearings ....................... 32
, t1 o$ p+ r- S) ILubricating the hydraulic pump AC motor ....................... 32
% k- Y" G% K- m5 ]; JLubricating the AC drilling motor bearings ...................... 32
0 l% H! c7 I' SLubricating the wash pipe assembly .................................. 34
8 c" d' t( R/ X. {6 k9 {3 v4 ^; M4 R) rLubricating the upper main body oil seals ......................... 35
, ~$ s5 b, O# B3 l7 o; MReplacing the gearbox oil .................................................. 35" U: p# J' _. C& H* ~& ?9 i
Initial oil change ......................................................... 359 U+ x {! A+ H# R
Oil capacity................................................................. 35
9 u' I, `# m0 w* g: q1 m# IReplacing the gearbox oil filter .......................................... 36
9 m8 _2 m; d. u5 s; Z- vLubricating the carriage and guide beam ........................... 36
% T; _) g& L9 }# ALubricating the rotating link adapter ................................. 36
" y( e% J. e1 S7 t, ~5 |) A9 ILubricating the link tilt and PH-55 stabilizer bushing ...... 38, v+ L4 |" b) n) ]
Lubricating the elevator support and* A& ]7 V' U/ P$ ~: Z% n
master bushing wear guide ................................................ 38
) I+ [0 A9 X `' L7 vLubricating the wireline adapter ........................................ 38) [$ @- V$ G. q' d6 e
Lubricating the IBOP actuator yoke ................................. 39$ @$ v1 v O1 ?, l3 n# z
Lubricating the IBOP actuator crank ................................ 40
- E0 ]( A T* e( q/ P* b) qLubricating the torque arrestor tubes and
8 O: m( v7 r9 p$ U; z% nclamp cylinder gate ........................................................... 41
: N3 K4 Q% {) |8 ~, l) jChapter 5 Maintenance% E o |# m' P0 B* [; ^% b8 k$ I
General hydraulic system maintenance.............................. 436 E1 t1 F' j9 e1 n0 ~! `
Start-up procedure ...................................................... 44
" {; C$ T% }/ E1 }0 CAccumulator maintenance ................................................ 44
' q# l( P U6 K: dChapter 6 Troubleshooting. P( A9 b& h' {9 S+ G- y
Troubleshooting the AC drilling motor ............................ 45
0 x2 F( _) f1 a7 n, UTroubleshooting the AC blower motor ............................. 46
& `+ A' u# B* C" {& U4 D) WTroubleshooting the hydraulic system ............................... 47
- }2 j4 D7 D" N C, x) G6 Z+ {Troubleshooting the AC
$ e; j* @. a& I) z; _, I" v# ldrilling motor brakes ......................................................... 51
& G! F* |* ], Y7 ^' O% VTroubleshooting the rotating link adapter! a4 O1 k; D5 V# n! J; I
(rotating head) motor ....................................................... 52
& x8 S8 H+ q7 k+ EOperation ................................................................... 52
I2 {) {5 f( R. {System test .................................................................. 52
4 M* m: ?* P5 wTroubleshooting the IBOP actuator cylinder .................... 547 _$ I& Y7 p2 l! p" s
Operation ................................................................... 54
2 R4 T% b1 |! M* dSystem test .................................................................. 55" K0 r) c' @ c# h$ m; @
% q' h8 u, D9 t' b2 q! JTroubleshooting the shot pin cylinder# q3 d$ l; l! r: D6 |7 z* @* ]& X
and clamp cylinder ............................................................ 57 E3 v- W% d3 A( j) d
Operation ................................................................... 57 u$ ? s& k. O
System test .................................................................. 581 Q& _ s% U1 A6 b6 u( G
Troubleshooting the counterbalance system ...................... 60
& z9 a. \' A( f% |7 B! Q$ ACounterbalance testing ............................................... 61& g' T2 k3 p+ L: C b, R; L
Stand jump testing ...................................................... 625 Q4 [! x, q3 F
Troubleshooting the hydraulic power unit (HPU)
8 u' O2 C( k4 E; Z, _6 Eand reservoir ..................................................................... 64
' Q V& D& G: [ `1 ^% c4 GOperation ................................................................... 64
( h+ j, J1 I9 h W" W: _' cSystem test .................................................................. 64
/ l. }+ W! ]# b( e7 y1 k7 ? `4 x$ VChapter 7 Disassembly and assembly
7 T" D% b$ ]# N1 f: q7 H) ePrecautions ....................................................................... 67
7 \0 y- b% U4 V8 d/ V) EPH-55 Pipehandler ........................................................... 69
5 [$ M% O3 }& O8 sDisassembling the PH-55 Pipehandler ........................ 69# x5 t3 \& p: r5 n( Z
Assembling the PH-55 Pipehandler ............................ 71
5 L/ I" e/ j% \7 l0 \" s' z" `* p+ ~Rotating link adapter ........................................................ 72
9 ]( X, @, c7 P" j2 M; K6 ^Disassembling the rotating link adapter assembly ........ 72( S" d! Y6 e& r" ?9 O
Assembling the rotating link adapter assembly ............ 73
8 I7 `, H/ K) o0 _) XTransmission/motor housing ............................................ 75' S% \' x( X9 [ s* e
Removing the transmission/motor housing ................. 75
- o6 Z4 k" {- j5 W& XInstalling the transmission/motor housing .................. 75
j. g2 j8 c# B, }7 mDisassembling the transmission/motor housing .......... 76 J u) O: w3 Q4 ?' ]; h( i
Removing the bonnet and wash pipe .................... 76! W% l6 w) ?# y
Removing the upper bearing retainer plate .................. 772 x2 v& h: }! ~8 x
Removing the AC drilling motor .......................... 77% S8 o7 d2 a3 i% {* N% }) M! e' r- {
Removing transmission components ..................... 78' t" f/ N+ ]; Z" R1 E
Assembling the transmission/( F5 j" |) P% r! j! [7 H- C& G1 z
motor housing ............................................................ 81+ A# s6 ]4 p) S! l' n2 Q
Assembling the main body .................................... 81) R! Q" h# M) B
Assembling the main shaft .................................... 826 K: h5 m6 v* a. a
Assembling the gears to the main body ................. 84
; R0 ~$ u( M \2 M) VInstalling the AC drilling motor ............................ 87 ]7 L5 ^0 B2 y) X0 k
Installing the upper bearing retainer plate ............. 89
e3 U$ O; E3 S. i% R# d5 tInstalling the wash pipe......................................... 91
+ v! u9 t! N; L+ [, X. U! O+ GChecking the gear train backlash ........................... 91
7 v$ _4 H9 o5 g+ c2 HAC drilling motor disassembly/assembly ........................... 92$ V$ k" s: E, L4 ~% k" F0 ?
AC drilling motor disassembly .................................... 92; L( t3 N4 I( z b7 t+ m
AC drilling motor assembly ........................................ 94
/ \9 Q; }7 G8 e0 x+ u- iReplacing the safety wiring ............................................... 96+ m% N r Z/ W# N/ r# f; y
Safety wiring tips ........................................................ 98 |
评分
-
查看全部评分
|
[复制链接]
发表于 2007-6-8 22:13:30
