TDS-10S Top Drive Drilling System石油钻机顶驱手册(第一、二部分)

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TDS-10S Top Drive Drilling System
3 ^7 r, \; H1 \9 d& U, f7 ^
- A4 I6 z( R, f石油钻机顶驱手册(第一部分)
, o" ?/ c# m9 x/ B0 G# x' S绝对正版

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Contents
Vendor Documentation
, D& s4 f' F  I5 k2 M0 o# S. ^Siemens Inverter Braking Unit .................................. VDR00015
9 m3 _& R# x3 D; l1 ^Siemens Inverter Digital Tach Interface .................... VDR00016
! X- Z* M. g  |* h; l; s5 lSiemens Inverter Operating Panel ............................. VDR00021
Siomvert Master Drives Operating Instructions ........ VDR00044
* V# D. p( c! P1 G/ u1 xSiomvert Master Drives Communication Board ....... VDR00045
Siomvert Master Drives Communication Rectifier.... VDR00046
. }, X  s/ v1 J) @" J. n3 ?Siemens SITOP Power Supply.................................. VDR00047
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* [/ B* H4 Q8 L5 `; w" T[ 本帖最后由 jiang.jh 于 2007-6-12 22:13 编辑 ]

boxking

Top Drive___石油钻机顶驱手册(第二部分)
- L6 I: u7 z1 |( g/ C6 x6 A绝对正版,全英文的.
& ]5 u. `- x7 v# NTDS-10S Top Drive  Drilling  System  Service  Manual
% z; e. \3 Z3 }# VContents
Book 1 – Description, Installation and Operation
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1 O  T6 b7 \; Y0 E: A7 TBook 2 – Maintenance and Troubleshooting
% t- m2 d& ~- q" OPreface
Manual conventions............................................................ 7
* {4 Y2 \( t! S, cSafety information .............................................................. 7
0 q; k, }, X/ ]5 \4 `* o( {9 ODirectional references ......................................................... 8
Illustrations ......................................................................... 8
# B7 W7 ~' w9 A. E' HManual layout..................................................................... 8
Varco service centers ........................................................... 8
Chapter 1 Introduction
; S+ t5 C+ k4 u* p6 w* B* ^' SPrecautions ......................................................................... 9
Chapter 2 Maintenance schedules
6 ?- t: m, R. r( OInspection schedules ......................................................... 11
7 Z! {  W/ c! I# }Lubrication schedule ......................................................... 13
+ j) Q( U) I) ]0 [+ ~! f/ y8 fLubricant specifications .................................................... 14
Selecting a lubricating/hydraulic oil ............................ 14
& u3 C. V% L+ t3 D9 w4 bSelecting a lubricant .................................................... 15
) @1 m; r- O* V/ rChapter 3 Inspection
Inspecting hardware and fittings ....................................... 17
Inspecting the AC drilling motor brakes ........................... 18
Inspecting the AC drilling motor louvers .......................... 18
8 m" F7 B5 q: e$ d4 F% bInspecting the wash pipe assembly .................................... 18
Inspecting the upper stem liner ......................................... 19
Inspecting main shaft end play .......................................... 21
# g1 [$ |% M4 H6 @7 A% vInspecting the gearbox oil level ......................................... 22
Inspecting the guide beam ................................................ 22
Inspecting the IBOPs ........................................................ 22
  R8 e# y7 V4 y3 EInspecting the pipehandler ................................................ 23
Nondestructive Examination (NDE) ................................ 24
' y7 ]: m& [& m; Q% R9 {# Y# gInspecting the elevator link eyes .................................. 24
Inspecting the drive stem ............................................ 26
Magnetic particle inspection (MPI) ............................ 27
Ultrasonic inspection .................................................. 28
Inspecting the hydraulic system ........................................ 29
6 o1 W% r3 v  OInspecting the electrical system ......................................... 29

Chapter 4 Lubrication
4 y& k. o! U+ [/ JIntroduction ..................................................................... 31
6 Y4 l) |% \- B! P1 H- S, L. x9 YLubricating the AC blower motor bearings ....................... 32
Lubricating the hydraulic pump AC motor ....................... 32
  D5 z* ]& v4 iLubricating the AC drilling motor bearings ...................... 32
Lubricating the wash pipe assembly .................................. 34
& }1 r: P+ v% U4 @Lubricating the upper main body oil seals ......................... 35
Replacing the gearbox oil .................................................. 35
Initial oil change ......................................................... 35
! k  e/ G  }( @4 f1 R( bOil capacity................................................................. 35
Replacing the gearbox oil filter .......................................... 36
Lubricating the carriage and guide beam ........................... 36
) n4 |' v1 c! e% G6 HLubricating the rotating link adapter ................................. 36
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
# c4 M0 g: M% l* V) L& k! BLubricating the elevator support and
: A, z  b8 d4 i! I0 U, \master bushing wear guide ................................................ 38
Lubricating the wireline adapter ........................................ 38
Lubricating the IBOP actuator yoke ................................. 39
Lubricating the IBOP actuator crank ................................ 40
; s9 R% l$ s2 r/ Y: ^Lubricating the torque arrestor tubes and
; X6 r% ^! {6 o5 D+ ?" E% Q( nclamp cylinder gate ........................................................... 41
Chapter 5 Maintenance
General hydraulic system maintenance.............................. 43
Start-up procedure ...................................................... 44
Accumulator maintenance ................................................ 44
. c9 H2 x) f4 f" }% EChapter 6 Troubleshooting
Troubleshooting the AC drilling motor ............................ 45
Troubleshooting the AC blower motor ............................. 46
Troubleshooting the hydraulic system ............................... 47
Troubleshooting the AC
drilling motor brakes ......................................................... 51
. ^! q% d% H# uTroubleshooting the rotating link adapter
. q9 I$ j5 Q. i! P& J" }4 z(rotating head) motor ....................................................... 52
Operation ................................................................... 52
System test .................................................................. 52
Troubleshooting the IBOP actuator cylinder .................... 54
1 U8 \+ _5 m4 {% Z/ F' \. ]Operation ................................................................... 54
System test .................................................................. 55
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Troubleshooting the shot pin cylinder
and clamp cylinder ............................................................ 57
Operation ................................................................... 57
System test .................................................................. 58
/ o/ v0 ?: h( `5 `' }Troubleshooting the counterbalance system ...................... 60
8 s1 @" ?1 U3 Z7 a$ ?1 gCounterbalance testing ............................................... 61
Stand jump testing ...................................................... 62
2 H) O; s  v5 U" F% |( i, h& @Troubleshooting the hydraulic power unit (HPU)
and reservoir ..................................................................... 64
+ c! S! M9 v" u' z  g2 [# |Operation ................................................................... 64
) g1 f& R1 D1 R' G: V5 V% ]* tSystem test .................................................................. 64
Chapter 7 Disassembly and assembly
Precautions ....................................................................... 67
# k% R$ V( [! w+ c% GPH-55 Pipehandler ........................................................... 69
4 i; [: \3 ?# d% l* aDisassembling the PH-55 Pipehandler ........................ 69
Assembling the PH-55 Pipehandler ............................ 71
Rotating link adapter ........................................................ 72
Disassembling the rotating link adapter assembly ........ 72
Assembling the rotating link adapter assembly ............ 73
Transmission/motor housing ............................................ 75
Removing the transmission/motor housing ................. 75
Installing the transmission/motor housing .................. 75
Disassembling the transmission/motor housing .......... 76
Removing the bonnet and wash pipe .................... 76
Removing the upper bearing retainer plate .................. 77
1 Y5 g" q" \3 @% i$ l  x+ {Removing the AC drilling motor .......................... 77
0 B8 |* B& u! f, hRemoving transmission components ..................... 78
/ P7 v9 r# I: E  J& v2 kAssembling the transmission/
motor housing ............................................................ 81
Assembling the main body .................................... 81
Assembling the main shaft .................................... 82
Assembling the gears to the main body ................. 84
Installing the AC drilling motor ............................ 87
Installing the upper bearing retainer plate ............. 89
Installing the wash pipe......................................... 91
8 W) h7 P7 z$ j  S; h3 tChecking the gear train backlash ........................... 91
2 W: T0 }9 \! `AC drilling motor disassembly/assembly ........................... 92
1 L! s5 \" p' c" lAC drilling motor disassembly .................................... 92
2 K$ v: i7 X7 x+ f+ x  k& ZAC drilling motor assembly ........................................ 94
Replacing the safety wiring ............................................... 96
- _# U7 D* |" U$ f: ZSafety wiring tips ........................................................ 98