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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
8 H7 m) ]; W8 x* ?, t1 G i4 d绝对正版,全英文的.) x* z, _+ Y$ S- {. s. i& s+ c
TDS-10S Top Drive Drilling System Service Manual. v A; v1 w& V" k* u9 q
Contents
, m7 W1 P" X7 v; [Book 1 – Description, Installation and Operation
" W- E6 D' L6 l0 W3 x
+ I- A2 E) n* c; U1 p4 zBook 2 – Maintenance and Troubleshooting$ C' u8 {- u( V2 j) |
Preface
9 O) G' P. G6 `2 E+ F2 q% {Manual conventions............................................................ 7
3 S' R* l" o, U" h" }4 xSafety information .............................................................. 74 r+ o& V6 d9 ^/ V
Directional references ......................................................... 8
5 e; o1 c) E# Q, ?Illustrations ......................................................................... 8- i( B+ b0 W& ? b3 v% W! r# n
Manual layout..................................................................... 8# Q" R) [8 w% N* r7 \
Varco service centers ........................................................... 8
4 c8 L- {3 A3 ?. i: C* ]% wChapter 1 Introduction
% w% V" \7 o2 {Precautions ......................................................................... 9
- k& m* T/ b# g, ?* @* LChapter 2 Maintenance schedules
5 q! h; P: w- B! P7 R* YInspection schedules ......................................................... 11
9 e! A9 J" G# l9 SLubrication schedule ......................................................... 13, G) S9 ~( x- ^9 }- C' \% [ l9 E
Lubricant specifications .................................................... 14
" _8 I( n4 a0 k' M( ?' k' t0 Q, tSelecting a lubricating/hydraulic oil ............................ 14* P7 {% O: a' x* d7 ?
Selecting a lubricant .................................................... 15
3 T, m% R$ E* l: ]' t7 {; C; K/ sChapter 3 Inspection
2 Q2 @: y v/ t. s7 p K8 RInspecting hardware and fittings ....................................... 17' `! j2 A5 ~$ b5 g: c+ b% l* U
Inspecting the AC drilling motor brakes ........................... 18
7 o; _1 X. A; e) xInspecting the AC drilling motor louvers .......................... 18: \1 Z8 T; i5 O% n$ D6 o' w
Inspecting the wash pipe assembly .................................... 18
) y1 e3 B1 ^9 A6 w* v% k( zInspecting the upper stem liner ......................................... 19+ ~4 z. Z. ^$ O9 d5 T4 I
Inspecting main shaft end play .......................................... 21% O6 K6 S" y- p, H; u7 e
Inspecting the gearbox oil level ......................................... 228 ?( H9 X- a+ c& h4 C1 u
Inspecting the guide beam ................................................ 22
, E8 z$ f6 q" H O0 q/ Z5 O% AInspecting the IBOPs ........................................................ 22: N( Y8 @ ^; g
Inspecting the pipehandler ................................................ 23
5 g$ G8 d# t. R$ @# o! `Nondestructive Examination (NDE) ................................ 24
% e) h& A$ @" j3 W; o- P- KInspecting the elevator link eyes .................................. 24
3 r8 N% @: s0 t6 qInspecting the drive stem ............................................ 267 O) d( w" Q$ D* B ?$ F* Z4 ]' e
Magnetic particle inspection (MPI) ............................ 27& o( J" Q# C, j+ \: C, e
Ultrasonic inspection .................................................. 28
; o. E+ k4 z7 E: [5 b: U/ cInspecting the hydraulic system ........................................ 29. k/ u" C- I/ R7 B+ _4 Y
Inspecting the electrical system ......................................... 29: \. x: M1 O2 E K8 k
6 u. W1 r2 O9 X& c
Chapter 4 Lubrication
. c$ O& T F! g7 y. n4 RIntroduction ..................................................................... 31
5 }3 O8 h% i- D( z& h) `( |7 eLubricating the AC blower motor bearings ....................... 32
; c# k5 ^, v6 OLubricating the hydraulic pump AC motor ....................... 32
. T" G2 h2 v$ Z( CLubricating the AC drilling motor bearings ...................... 32# l* y) |! C/ ~6 `$ R
Lubricating the wash pipe assembly .................................. 34
. }! q6 z$ j9 q M5 BLubricating the upper main body oil seals ......................... 35# k0 ^6 Q. [* Y& T* B
Replacing the gearbox oil .................................................. 35
5 X" M2 C+ ^8 y( xInitial oil change ......................................................... 359 P, x1 u: u% L7 ?8 j3 D
Oil capacity................................................................. 358 S) ]7 n0 E4 V2 T% x) X
Replacing the gearbox oil filter .......................................... 36) k9 y7 e A/ k3 D" T
Lubricating the carriage and guide beam ........................... 369 G* k) U6 K" d
Lubricating the rotating link adapter ................................. 36* a ^4 \7 J" H2 N
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38
9 h) K: c) X8 {6 | n& I& OLubricating the elevator support and6 _/ o, V7 {4 h; n: y ]
master bushing wear guide ................................................ 38
8 L3 ]; p# _1 o1 d; P5 ?3 `$ g0 z" aLubricating the wireline adapter ........................................ 38
' G* A9 K; z7 D9 ]5 Z( RLubricating the IBOP actuator yoke ................................. 39
7 h C9 j1 q% zLubricating the IBOP actuator crank ................................ 40
& j$ ^! {" n3 e' K2 D1 Q. BLubricating the torque arrestor tubes and! E2 s' G [* r$ r5 J" o7 R
clamp cylinder gate ........................................................... 41# ?' g7 c. Y4 m0 G$ n" f2 L
Chapter 5 Maintenance$ ?9 [3 j* w; R! x/ O* u
General hydraulic system maintenance.............................. 43
) b% P* I: m5 w4 f) c' Q. z% _Start-up procedure ...................................................... 44( c. n+ l7 f3 L: b7 _
Accumulator maintenance ................................................ 44( Z- {" p# J5 p
Chapter 6 Troubleshooting
+ k1 X& J4 Y9 x/ d$ nTroubleshooting the AC drilling motor ............................ 45 M% q1 g5 j; m
Troubleshooting the AC blower motor ............................. 46
1 m, k+ E; `& p) C( C* UTroubleshooting the hydraulic system ............................... 47
- \- H N& ~' d2 U. ?$ oTroubleshooting the AC
* `$ W- a& B/ z: ~drilling motor brakes ......................................................... 51
( R. T9 Q+ O, m8 I6 ~1 }$ ITroubleshooting the rotating link adapter
5 r' s; @; M5 P! p(rotating head) motor ....................................................... 52
* w8 o B: W" H* gOperation ................................................................... 52
( p, k N! B9 Q+ PSystem test .................................................................. 52" o+ U8 Y% N$ {* O8 t; ^) u9 i: V
Troubleshooting the IBOP actuator cylinder .................... 54
4 v2 n. u. N9 H) h% _# a! Q, OOperation ................................................................... 54
4 _& }# V0 |, ^, W0 W! ySystem test .................................................................. 55- D' B u* D6 ]% E1 N2 h
! |# q0 i7 m1 c I2 A3 n9 U
Troubleshooting the shot pin cylinder
, s% }7 Z5 @# M' O4 y) P8 ^" W- ?and clamp cylinder ............................................................ 57
/ L: M+ s8 m% r9 I4 XOperation ................................................................... 57' g3 ?: z) P1 Z+ `& b0 i6 D
System test .................................................................. 582 L" ? S5 o# d* T; ]
Troubleshooting the counterbalance system ...................... 60
, Z7 \ Y1 v, F7 H GCounterbalance testing ............................................... 61: n/ X% R: e3 j4 a L9 q
Stand jump testing ...................................................... 623 N' i, ]: E4 m9 f
Troubleshooting the hydraulic power unit (HPU)! M$ _. p. t# h7 B. ]* v
and reservoir ..................................................................... 64
: o+ f& e+ f% p8 X# y+ T- J! X, z( H8 AOperation ................................................................... 645 b6 Z% K" ?% X. e7 D- ]2 G
System test .................................................................. 64
) z/ d; z4 k' m. Y: q0 C" uChapter 7 Disassembly and assembly
6 G0 u$ o6 C& m9 n y) @2 pPrecautions ....................................................................... 67
. U7 z( }# c' M( W- V5 f! f, h6 l( \PH-55 Pipehandler ........................................................... 696 q Q% y2 w# ^+ G/ M( |
Disassembling the PH-55 Pipehandler ........................ 69
" X# k( z& K" c/ y& T2 J- Q- IAssembling the PH-55 Pipehandler ............................ 71+ I7 y* c A+ L1 C* }/ \, \. f8 z3 r
Rotating link adapter ........................................................ 72
1 Z( X1 r4 c; xDisassembling the rotating link adapter assembly ........ 723 ~4 g0 E! a* j0 m, N
Assembling the rotating link adapter assembly ............ 732 \' e' T' e. C% ?; l
Transmission/motor housing ............................................ 75: l. }! |7 y1 ]5 q
Removing the transmission/motor housing ................. 75- ]& g, |& f- F/ r
Installing the transmission/motor housing .................. 75, f. M: r, c. `) @8 [9 u
Disassembling the transmission/motor housing .......... 76! l! T- L6 E7 f% E0 R; X
Removing the bonnet and wash pipe .................... 76
' u/ N. Z4 H$ t' {; |Removing the upper bearing retainer plate .................. 77
8 @$ ]6 u& A2 G3 d# v7 w* \% \Removing the AC drilling motor .......................... 77
8 S% k: K+ Y0 n8 m% [# y& Y$ dRemoving transmission components ..................... 78
+ Z5 O% m. v9 [- k2 E# m3 WAssembling the transmission/
8 {) C& ^ S+ ~( tmotor housing ............................................................ 81
9 R, x) c6 x* g& ?Assembling the main body .................................... 81$ |% c1 T. ]! C( d' R. p
Assembling the main shaft .................................... 828 C* @" G! M4 D6 F8 V8 E
Assembling the gears to the main body ................. 848 e/ _1 n3 B0 l& r! \" k. a4 ^
Installing the AC drilling motor ............................ 87( n8 x4 U/ o# t
Installing the upper bearing retainer plate ............. 89% Q2 z! Z- o! E( O8 Z$ g/ f8 w% I
Installing the wash pipe......................................... 91
@4 q- j$ I; M! {- w$ d7 N8 ZChecking the gear train backlash ........................... 91
( g) y4 j4 \4 c/ OAC drilling motor disassembly/assembly ........................... 92# i. m! B# P3 u; M" p% A4 `/ `6 K( _
AC drilling motor disassembly .................................... 92$ L; e; I' a. m% ?% Q
AC drilling motor assembly ........................................ 94$ K5 T. G2 T: ]3 V+ Z7 B
Replacing the safety wiring ............................................... 96; M* l6 D* Z' R& u, j9 h
Safety wiring tips ........................................................ 98 |
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