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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)
6 L* W$ a% Q. Q/ A* m绝对正版,全英文的.
; ]4 X1 H) n; T& N, YTDS-10S Top Drive Drilling System Service Manual# ] w$ M/ w3 J# U
Contents
; _" d. D- W; t& k! _5 R# iBook 1 – Description, Installation and Operation
5 z; `4 D$ r1 B- ~
# Z. Z4 [% \9 w: A' jBook 2 – Maintenance and Troubleshooting2 b- M1 o% K' X3 K1 @) s
Preface
1 }9 Z( v2 G7 A+ o6 y! ~+ GManual conventions............................................................ 7
( w+ R, P: I Y, h0 H( A5 R& cSafety information .............................................................. 79 v2 N2 m# k9 m6 ]" ^) U/ j
Directional references ......................................................... 8% y5 E. i% l6 ^* M
Illustrations ......................................................................... 84 a( J) Q; f* [3 a6 L$ ?5 N
Manual layout..................................................................... 8
; S0 I- l% T4 @( }! l8 S2 [8 Z& ZVarco service centers ........................................................... 8! H5 J0 m0 F& t% ~
Chapter 1 Introduction" J7 B. i3 ~* D! F
Precautions ......................................................................... 9
5 [" S# v8 ~ _8 N6 c2 zChapter 2 Maintenance schedules q2 C; d4 U9 H! k
Inspection schedules ......................................................... 11% \" X3 Q+ }& G2 j6 i3 T" C
Lubrication schedule ......................................................... 13
: P6 b2 c* Z" ?3 JLubricant specifications .................................................... 14, b7 }& n/ c+ _) h& b+ H
Selecting a lubricating/hydraulic oil ............................ 14. X; u7 F2 o3 N) k5 W6 Q( g
Selecting a lubricant .................................................... 15# o. S8 g" b3 N# D# \
Chapter 3 Inspection
4 A5 {; c! F! C6 n3 @, OInspecting hardware and fittings ....................................... 17
/ T# ^9 \# v. |! N- FInspecting the AC drilling motor brakes ........................... 18* x; u! K7 Z- K K5 c2 U
Inspecting the AC drilling motor louvers .......................... 18
6 y0 I- V1 n9 Y p, JInspecting the wash pipe assembly .................................... 188 y6 _; s$ X" ]2 R9 J* r
Inspecting the upper stem liner ......................................... 190 w7 g& j3 I7 a* ?$ v
Inspecting main shaft end play .......................................... 21, e- Y+ y4 o$ h- X
Inspecting the gearbox oil level ......................................... 22
! X7 Y7 d# C: r' k3 cInspecting the guide beam ................................................ 22
/ L4 \3 d* `3 k7 \$ r5 Q' SInspecting the IBOPs ........................................................ 22% ?) X2 @' C4 u; X, `% Q& j
Inspecting the pipehandler ................................................ 23
% S% x! l% \$ s$ x: U& }Nondestructive Examination (NDE) ................................ 24
9 ~4 @2 ~0 Y# c+ z. c+ VInspecting the elevator link eyes .................................. 24
+ r y- j6 Q2 p6 K4 r1 jInspecting the drive stem ............................................ 266 w* _1 i- P U( `' K; y
Magnetic particle inspection (MPI) ............................ 27
& k/ A6 t1 B# u/ E9 r, i: XUltrasonic inspection .................................................. 28/ ^7 ]; |% I. h1 G% L" |3 b
Inspecting the hydraulic system ........................................ 29* Y$ {: `6 U) ?* k3 f, n' b
Inspecting the electrical system ......................................... 29
; ~! [" }0 A% h9 g# |# }. |+ ^
) t) n& h1 c/ f# pChapter 4 Lubrication
: X7 ?2 X& C" O! U+ I- [ lIntroduction ..................................................................... 31. S" W! t: s, s
Lubricating the AC blower motor bearings ....................... 32
3 a" Y$ k2 r. S( |/ OLubricating the hydraulic pump AC motor ....................... 32
: c" Y, C- p+ y: R3 R! M' qLubricating the AC drilling motor bearings ...................... 32
4 l* T8 M; h9 b& F) [- }! A! R) vLubricating the wash pipe assembly .................................. 34 I$ Y- f1 Y) [- w# a0 G
Lubricating the upper main body oil seals ......................... 35# L* W- F N9 ?$ G7 H
Replacing the gearbox oil .................................................. 35. A+ u- |! F8 ?) x& `
Initial oil change ......................................................... 35# t9 Q# a2 o6 e5 p7 L+ L+ h
Oil capacity................................................................. 358 B8 A' }4 j/ B3 S8 L$ F. h7 B
Replacing the gearbox oil filter .......................................... 36- V8 w/ c6 t0 F2 j/ P
Lubricating the carriage and guide beam ........................... 36
" o* }& r4 K: e9 ^, ~ XLubricating the rotating link adapter ................................. 36$ y* K$ J& i9 V! [1 w4 I
Lubricating the link tilt and PH-55 stabilizer bushing ...... 38: g- ` K* C2 c" I! y) j
Lubricating the elevator support and
# O7 K/ _" Q5 o, Xmaster bushing wear guide ................................................ 38
+ k6 f$ O; G) A3 ?8 ~Lubricating the wireline adapter ........................................ 38
* \9 N& `; y+ @- M l* I! l- LLubricating the IBOP actuator yoke ................................. 39+ A, O. Z: N- f: k f& ]
Lubricating the IBOP actuator crank ................................ 40" ^9 {$ P& Z% y
Lubricating the torque arrestor tubes and$ O% K8 W6 B& i
clamp cylinder gate ........................................................... 41* v: B! Q; x) z* a
Chapter 5 Maintenance
% s2 a: Z$ S1 T* a- MGeneral hydraulic system maintenance.............................. 43
: M! \' {- y2 o( S6 i+ LStart-up procedure ...................................................... 44
( h; B# n6 F; c* WAccumulator maintenance ................................................ 44
" f3 J Y: o. T# o& ?6 }Chapter 6 Troubleshooting5 `. v5 q; W1 _0 x
Troubleshooting the AC drilling motor ............................ 45( M$ `3 ~& V# g; ?; G& U; D- H
Troubleshooting the AC blower motor ............................. 460 n( b/ ~- P, r+ r4 Q
Troubleshooting the hydraulic system ............................... 47
2 s ~% V: D& r2 rTroubleshooting the AC
! _8 B; V- s8 t2 V: Y% adrilling motor brakes ......................................................... 51; Y; @$ _4 R! f2 C! N
Troubleshooting the rotating link adapter9 I9 H7 h: v3 `7 w$ e6 e7 n; {
(rotating head) motor ....................................................... 52
2 h3 R6 T% p a2 _) \3 wOperation ................................................................... 52
2 K+ P2 f' b; f, ]' P8 H/ S( jSystem test .................................................................. 52% R$ V% l3 P, h% j
Troubleshooting the IBOP actuator cylinder .................... 54
4 X3 T2 K3 [6 k! l" eOperation ................................................................... 54* w/ M" ~1 W" G, O. q1 A
System test .................................................................. 55
. n* }& l$ r+ r/ N0 R5 d' B) I
2 u" O6 Z; `1 C- H, TTroubleshooting the shot pin cylinder( Z7 d* x+ F# |% R+ h
and clamp cylinder ............................................................ 57+ J# x9 q1 N4 I; d
Operation ................................................................... 571 w/ i* b! }9 p4 c
System test .................................................................. 58
* v4 p4 ^; P5 XTroubleshooting the counterbalance system ...................... 60
4 G# f4 w2 P$ Q/ CCounterbalance testing ............................................... 615 t7 L+ r; {6 J7 x x
Stand jump testing ...................................................... 62
( V U9 i7 j/ N! |Troubleshooting the hydraulic power unit (HPU)
& c( {6 w; D; uand reservoir ..................................................................... 643 b: [' s4 [. U- K/ W- I4 E
Operation ................................................................... 64
4 i9 } o0 d9 L J2 O+ xSystem test .................................................................. 64
* w- ~8 ?2 q4 e* jChapter 7 Disassembly and assembly2 x* k9 k( a( ~
Precautions ....................................................................... 67
G" P, Y/ ~1 `2 s: X( d! bPH-55 Pipehandler ........................................................... 69
. U! c, @% B/ ^3 o- C/ rDisassembling the PH-55 Pipehandler ........................ 69
( H% C6 O' n, n. y/ s9 I- Y( |9 ]Assembling the PH-55 Pipehandler ............................ 713 w2 m5 L0 S ]7 E; R+ M
Rotating link adapter ........................................................ 72
4 [3 V' Y! ?0 L) V4 o8 i, m( hDisassembling the rotating link adapter assembly ........ 72" d3 x2 D% Y' e W- \+ l7 ^0 O% F7 ~
Assembling the rotating link adapter assembly ............ 73+ g% ?4 W& ~& Y1 q6 h7 a
Transmission/motor housing ............................................ 752 `! K/ m: X) R; y
Removing the transmission/motor housing ................. 75, K2 s5 e n+ H& p
Installing the transmission/motor housing .................. 75
. |) z9 g' a5 BDisassembling the transmission/motor housing .......... 76 I+ V8 u2 Y [0 N6 E4 p( V
Removing the bonnet and wash pipe .................... 76
3 I- [+ K. ?& Y' d* Z, m8 [# r' J* pRemoving the upper bearing retainer plate .................. 77
g0 O9 f% L5 C. t$ Z( v" `( eRemoving the AC drilling motor .......................... 778 @& g2 {6 n* u2 d& }, ^' x+ [) z. m
Removing transmission components ..................... 789 F \; m' M$ H% W8 ]2 G& e
Assembling the transmission/
1 l T% p" i6 ~# `. O( _, }5 ?motor housing ............................................................ 81
/ M! l" K+ T% B9 H/ _3 p$ |% @Assembling the main body .................................... 81 e7 L7 S# a0 x& D
Assembling the main shaft .................................... 824 c- w. I0 {; f# z
Assembling the gears to the main body ................. 84. p& ^; u4 H' e4 x
Installing the AC drilling motor ............................ 87
: q% b2 @$ v3 k {0 aInstalling the upper bearing retainer plate ............. 89, z+ [; {9 ?6 q/ @! ^9 b9 e
Installing the wash pipe......................................... 91
* c% v9 d; ?' N( x, A/ o! }) E) LChecking the gear train backlash ........................... 91+ E4 }, H7 a/ z" F4 A" U* p0 }
AC drilling motor disassembly/assembly ........................... 92' u1 B- n; I7 g2 W" E
AC drilling motor disassembly .................................... 92) x. A" ]; F, X1 X4 q( ?
AC drilling motor assembly ........................................ 94+ ~7 d) ?! @; M
Replacing the safety wiring ............................................... 96
7 B5 f; [* ~( b3 o' G. z1 s7 Z! rSafety wiring tips ........................................................ 98 |
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