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发表于 2007-6-12 17:40:34
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来自： 中国北京
Top Drive 石油钻机顶驱手册(第二部分)
Top Drive___石油钻机顶驱手册(第二部分)/ U, S7 n' P4 D% H' b+ o& c, ?
绝对正版,全英文的.
( K" F, H$ ~* k( tTDS-10S Top Drive Drilling System Service Manual
* e8 Q' J" Q# ^! zContents2 v0 ~2 E" \6 r$ \
Book 1 – Description, Installation and Operation I9 C# c- h& T5 f9 s! N }8 A2 s
/ J1 z& H; g7 H; B5 e4 }Book 2 – Maintenance and Troubleshooting
5 E5 D! ]8 R1 q) d: k- s: `Preface
- p9 ^7 C* k1 B3 U) @) _Manual conventions............................................................ 7
" L( u0 \3 m0 w& P6 PSafety information .............................................................. 7/ X m' ?5 k2 h9 U' A* @1 s
Directional references ......................................................... 8
3 ~2 U6 j- c* Z; ^/ ~1 Q, pIllustrations ......................................................................... 8# e* p# J1 [. D$ m3 z
Manual layout..................................................................... 8( t- c: l3 P: e# |
Varco service centers ........................................................... 8
4 C1 p$ x, \4 q9 F% G. T; AChapter 1 Introduction
( S4 o$ {! H, {( a$ X# yPrecautions ......................................................................... 9
4 @ H0 n0 G: d( u( b7 X' N; u2 WChapter 2 Maintenance schedules
$ f& |) `2 D9 |) B' ZInspection schedules ......................................................... 11
6 t+ V6 Q0 P* m; ULubrication schedule ......................................................... 13
0 T# p* w3 D3 LLubricant specifications .................................................... 14
y+ w4 a: S' W; K, w0 F5 D! MSelecting a lubricating/hydraulic oil ............................ 14, a! f. B$ K2 `: A8 H
Selecting a lubricant .................................................... 153 [! u/ C' {4 W# A' {3 Q
Chapter 3 Inspection; W: Q4 B. Q" @; U! `* Q
Inspecting hardware and fittings ....................................... 17
+ y" W+ S8 T7 {2 ` k& ^Inspecting the AC drilling motor brakes ........................... 185 W) f8 ]& F2 K
Inspecting the AC drilling motor louvers .......................... 18
' X9 B" g7 E% S5 F/ N! |/ q1 AInspecting the wash pipe assembly .................................... 18
6 ]# g, }: G( Q' qInspecting the upper stem liner ......................................... 19( k- Z& M% y) `7 K
Inspecting main shaft end play .......................................... 21* V5 s" k* u R4 V' P7 p
Inspecting the gearbox oil level ......................................... 22
' s" I& T$ i2 |. d- p1 q! B7 OInspecting the guide beam ................................................ 22
% V0 b' d7 k! j$ ~6 O" e, k2 `Inspecting the IBOPs ........................................................ 227 _$ d& q6 O. y2 h, y
Inspecting the pipehandler ................................................ 23
" N( ~* ~& q0 u4 T: _7 W6 XNondestructive Examination (NDE) ................................ 248 W; A* I6 x+ T2 W7 p4 C: a
Inspecting the elevator link eyes .................................. 24. H0 U4 \1 O: B
Inspecting the drive stem ............................................ 26
. H% w. k2 x" @% j) D" }Magnetic particle inspection (MPI) ............................ 271 |1 [1 N6 e( }, Q' g8 ]
Ultrasonic inspection .................................................. 28
" g$ @# G4 x: w! W' pInspecting the hydraulic system ........................................ 298 B) ~' A1 ~- M% M
Inspecting the electrical system ......................................... 29
) |4 `1 n9 D5 z: Y! g- c& {4 s5 o0 S( G. S8 G( l g) U
Chapter 4 Lubrication
: f% o" B+ a9 L/ x8 d% e( wIntroduction ..................................................................... 31; }' U: I8 Q4 o
Lubricating the AC blower motor bearings ....................... 32* u; z' z/ f- \0 b) j) }
Lubricating the hydraulic pump AC motor ....................... 324 n0 }" b0 \* f/ ]
Lubricating the AC drilling motor bearings ...................... 32
u# f" X9 j n9 T4 }5 I4 v' dLubricating the wash pipe assembly .................................. 346 P6 @' W- L/ Y; F9 y, d5 v$ h6 W
Lubricating the upper main body oil seals ......................... 35) B5 }7 f& }( n
Replacing the gearbox oil .................................................. 359 V4 B+ {+ R$ d& @
Initial oil change ......................................................... 35
# U$ ?' o' m+ t4 @9 I' C$ GOil capacity................................................................. 35
( x+ L0 Y; A. ]8 d' \6 ~Replacing the gearbox oil filter .......................................... 36
& M8 b( ]' e$ i8 l! ]( n* ILubricating the carriage and guide beam ........................... 36' ~6 U1 e, u" j3 `5 n! n+ c
Lubricating the rotating link adapter ................................. 36
- _- X% {5 h& s3 ^Lubricating the link tilt and PH-55 stabilizer bushing ...... 386 l* k+ f9 b/ F: m
Lubricating the elevator support and
: q: C* o- M; B' r; h% N- {) ~master bushing wear guide ................................................ 38$ |; y4 ?- t+ X7 O! y" ]
Lubricating the wireline adapter ........................................ 38
2 _5 s3 s2 ?1 Y5 ]' }' \/ \1 v6 Y5 KLubricating the IBOP actuator yoke ................................. 39% p, y8 b- N: B. M8 N& }: a
Lubricating the IBOP actuator crank ................................ 408 U' h1 @/ \) I+ Y& e) @' w
Lubricating the torque arrestor tubes and
: A- ]% J" j1 c5 ?clamp cylinder gate ........................................................... 416 Y" ~1 r, M5 e0 D% J. F
Chapter 5 Maintenance
2 \( u, N0 Z3 u$ TGeneral hydraulic system maintenance.............................. 43
/ m$ i4 s, o! K3 MStart-up procedure ...................................................... 44
) i$ F2 T1 T2 x6 U& MAccumulator maintenance ................................................ 444 ~5 B" h' D/ X- L8 ?" R
Chapter 6 Troubleshooting9 `' Z- A3 O0 _9 x! W
Troubleshooting the AC drilling motor ............................ 45
' O5 n7 x& v( [$ Y* ~$ h$ V4 \: \Troubleshooting the AC blower motor ............................. 46 W! m z4 O) E+ N
Troubleshooting the hydraulic system ............................... 47" V5 [, @. W, L% r8 H9 W
Troubleshooting the AC
+ ~: D( n- ^+ \, G. vdrilling motor brakes ......................................................... 51 k, E: M7 x- \) l6 W; c; f
Troubleshooting the rotating link adapter
' Y5 F+ ?) _; b4 d(rotating head) motor ....................................................... 52
( c: v# F0 O) ^9 f4 L- X ~ AOperation ................................................................... 52
' `2 x+ l, |5 t% p; ZSystem test .................................................................. 52
. E( N# J0 G4 KTroubleshooting the IBOP actuator cylinder .................... 54
, k7 } V% e2 N4 N. U3 vOperation ................................................................... 54& G% `0 H& o. t8 d
System test .................................................................. 55
" ^1 J1 i* @8 b# i {1 `
+ p1 c' C' g- }6 _0 xTroubleshooting the shot pin cylinder4 J: Z2 ~$ p% ]- A$ m( k9 H
and clamp cylinder ............................................................ 572 F4 ]* P/ t w K
Operation ................................................................... 578 d0 P7 o& u( c% N: M
System test .................................................................. 58
4 b1 x6 F. |# s% W: dTroubleshooting the counterbalance system ...................... 60
" }: {( i5 R: ?& D9 SCounterbalance testing ............................................... 612 ` i# i4 Q% _: x/ Q+ B
Stand jump testing ...................................................... 62
$ R5 p0 t1 x3 t) M( hTroubleshooting the hydraulic power unit (HPU)
! K% _* P* p7 s6 ^+ Wand reservoir ..................................................................... 64
# H' G* U/ n* L) S+ I8 lOperation ................................................................... 64
1 K* Y% J( B+ iSystem test .................................................................. 64
4 x3 v M, o- N/ v" k. AChapter 7 Disassembly and assembly8 m2 h* s) {: i$ @0 Y. L1 n6 l
Precautions ....................................................................... 674 S" M9 k* f" v- h6 r, l7 c
PH-55 Pipehandler ........................................................... 69: U& p! V, Y; k5 ?% W- ]
Disassembling the PH-55 Pipehandler ........................ 69
9 R5 ^# Y b! x) d+ X5 LAssembling the PH-55 Pipehandler ............................ 71
- x( N3 w! Z9 D. {) xRotating link adapter ........................................................ 72
$ n$ R3 m, h5 n" g3 }- R5 aDisassembling the rotating link adapter assembly ........ 72
1 M+ G, m* x/ B4 a2 j* mAssembling the rotating link adapter assembly ............ 73
8 Q8 Z x Y" y* J$ |+ d5 cTransmission/motor housing ............................................ 75" u* ?9 [# P: F( d. A `
Removing the transmission/motor housing ................. 75
, {7 m: M1 H" t+ F' h9 D% |* SInstalling the transmission/motor housing .................. 75
/ G) v1 ?" O4 I1 K1 T2 u: wDisassembling the transmission/motor housing .......... 76' }- \4 ~1 ]# K
Removing the bonnet and wash pipe .................... 76; g1 T! e) y3 M8 o# `
Removing the upper bearing retainer plate .................. 776 ^8 ]. w9 q8 {4 ]! R
Removing the AC drilling motor .......................... 77
$ p! l* s% r3 O: ]: IRemoving transmission components ..................... 78
8 p3 C4 z( C- G9 y- A, k+ OAssembling the transmission/
' u' ^# B" [9 m( m9 Hmotor housing ............................................................ 81
1 J' N3 m2 f4 b, T1 Z# v9 [, }3 bAssembling the main body .................................... 81: n& Y2 X2 b5 s
Assembling the main shaft .................................... 82
2 u/ V B9 R/ f9 n# ^Assembling the gears to the main body ................. 841 x" h5 i1 ^0 t5 E
Installing the AC drilling motor ............................ 87) ^& s& S9 g1 I* t
Installing the upper bearing retainer plate ............. 892 j$ X* k# m; j1 S
Installing the wash pipe......................................... 91. [' `% ]( Z) B1 T1 K5 V8 a
Checking the gear train backlash ........................... 91
3 _% x; I9 B) g& P$ R0 LAC drilling motor disassembly/assembly ........................... 92$ q; f4 \7 [/ G2 k$ b; R0 I" a
AC drilling motor disassembly .................................... 92
5 Q6 D5 L& v3 u7 d; cAC drilling motor assembly ........................................ 94
) t' q( P' L/ x6 N% mReplacing the safety wiring ............................................... 96( H! g8 h2 O3 @0 a0 ?! R
Safety wiring tips ........................................................ 98 |
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