国外最新钢、铁水包内衬技术

貂裘换酒

国外最新钢、铁水包内衬技术
IMPROVE YOUR FOUNDRY PROCESSES
) U2 ]9 ~$ G* BAN INTEGRATED APPROACH
0 f) z/ T! _" k! K% r2 aTO HELP YOU IMPROVE
* d; S' {6 q- v. G$ P* YYOUR PERFORMANCE
- A& ]; @2 V$ n# Q* l: xKALTEK* ladle lining systems are just one
example of a long list of innovations that
) o- x- ?" e. x* q3 E+ I6 eFoseco has developed and commercialized
' f7 Z( L: z8 p8 j/ L* J  rsince we began helping foundries in
1932. Our ability to help your foundry
succeed comes from our comprehensive
knowledge of the foundry business and
processes, coupled with technical skill,
experience and a global perspective.
3 K8 ]8 I1 T+ _, QIt all comes together for you in five
specific areas of foundry performance
, {( M  R$ I4 w9 Dimprovement:
/ B: A+ K2 ], z, ^• Improved foundry processes and
# E# m! [* T- P# Y8 mproductivity
• Improved yield
% I6 i% d: R) ^) d! I• Improved metallurgical properties
• Improved metal cleanliness
! w- M, E. ^5 Y& k5 i• Improved casting finish and
appearance
! Z" _/ @* Z* }( [' H7 y/ `KALTEK ladle systems demonstrate how
our integrated approach pays off in
improved foundry processes and productivity.
" {2 H' i+ q" }. N$ [Combining efficient insulation with
refractory stability, KALTEK systems
$ t. b5 ~) K. p! K$ Z) mimprove metal quality while lowering
, {5 \$ A" ~) O) H) venergy, cleaning and refractory costs.
They also minimize ladle preheating costs
and metal temperature variation during
pouring while increasing casting quality
and improving the overall work environment
by reducing noise and radiant heat
in the melt area.
- l; G. S& M2 y, V3 {; I  ]# rENERGY SAVINGS AND MORE
Lower tapping and holding temperatures
save energy by reducing the amount of
energy required to
melt and hold
& |# m- f  [% ?6 Emolten metal. The
KALTEK ladle lining
0 h. s/ X* }9 j$ u1 Lsystem generally
2 C% r% X* E9 l/ }- b8 s1 p. z2 Erequires no preheat,
so energy costs
& ?; ?1 G' A$ O! cassociated with gasfired
8 S( ]: \! m' p% ~$ Yor electric
preheaters are
virtually eliminated.
Reduced tap and holding temperatures
also allow furnace refractories and electrodes
to last longer.
. n$ W# l$ e5 v! v! u+ ZIMPROVED LADLE PREPARATION
AND CLEANING ROOM
PRODUCTIVITY
KALTEK ladle lining systems minimize
1 c5 Q6 [" E8 D. A/ y! {  K$ aladle turnaround time. Ladles with
8 H/ Y. {1 V4 i( \% jKALTEK systems can usually be taken out
- A" M  D( s3 u; ?. z. c0 jof service, relined, and returned in less
% I: f; o& m3 X$ s, }8 s- ^than one hour, without the need for labor
intensive slag removal and refractory
maintenance. In addition, lower tap
/ \6 c/ J) n" Ftemperatures in batch pouring operations
+ ^. [  G* l- H! Wlet you reduce tap-to-tap times. Productivity
# l2 @& I0 @: @0 m" Bgains in the cleaning room resulting
3 q& A; [& l' J0 Bfrom cleaner castings will significantly
reduce cosmetic grinding and weld
repairs. Reducing the scrap resulting from
temperature variation and dirty ladles will
! y5 X2 {9 J2 jprovide additional productivity gains.
  p- }- X- r5 [3 Q% \IMPROVED WORK ENVIRONMENT
7 h$ {, P0 G) q; kThe KALTEK ladle lining system offers
unique environmental and ergonomic
9 y( w8 m4 g$ t+ D" Fadvantages in the metal shop and on the
pouring floor. Lower ladle shell temperatures
allow ladle operators to reline and
return ladles to the melt shop more
quickly, without the labor-intensive and
dusty chipping and hammering required
to maintain conventional refractories.
Eliminating extensive ladle preheating
reduces noise and makes for a more
comfortable working environment on and
around the pouring floor.